Bagi kilang bata simen moden dan blok konkrit, kos buruh telah menjadi salah satu penyumbang terbesar kepada perbelanjaan pengeluaran. Penimbunan bata secara manual, palletizing dan pengendalian bukan sahaja memerlukan tenaga kerja yang besar, tetapi juga mengakibatkan kecekapan yang tidak konsisten, risiko keselamatan yang lebih tinggi dan kapasiti pengeluaran yang tidak stabil.Inilah sebabnya mesin susun bata & blok—terutamanya sistem automatik sepenuhnya yang digunakan dalam barisan pengeluaran bata/blok—kini digunakan secara meluas sebagai peningkatan automasi teras. A mesin susun blok menggantikan hampir semua kerja manusia yang berulang secara automatik:1. Menerima blok daripada barisan pengeluaran2. Menyusun dan menjajarkan bongkah3. Susun dengan kemas ke atas palet4. Menyediakannya untuk pengawetan atau pembungkusan Robotik atau sistem susun blok terkawal servo mengekalkan irama susun yang berterusan, memastikan:Masa kitaran yang stabil, Pertukaran palet yang lebih cepat, Tiada kelembapan berkaitan keletihan,Operasi berterusan 24/7.Kebanyakan kilang melaporkan peningkatan 30–45% dalam keseluruhan pengeluaran talian selepas menggunakan automasi tindanan.Sistem tindanan automatik mengurangkan penglibatan manusia dengan ketara, 1 pengendali boleh menguruskan keseluruhan kawasan susun.Dengan pengurangan buruh langsung + keluaran yang lebih tinggi + kehilangan produk yang lebih sedikit, mesin susun menjadi salah satu pelaburan yang paling cepat pulangan dalam kilang blok.
In the modern concrete manufacturing industry, the difference between a profitable plant and a struggling one often lies in automation. Relying on manual labor to offload and stack finished products creates a significant bottleneck in production. Implementing a high-efficiency Automatic block stacking machine is no longer a luxury—it is a necessity for maintaining a competitive edge. It eliminates the heavy physical strain on workers, drastically reduces labor costs, and ensures continuous operation without the fatigue-related slowdowns that are typical of manual handling.
Beyond simple labor savings, product quality and packaging consistency are paramount. When blocks are handled manually, corners often get chipped, and stacks can become unstable, leading to product loss during transport. An Automatic palletizer for concrete blocks solves this by using precise mechanical or hydraulic controls to gently yet firmly grasp and arrange the blocks. Whether you are producing delicate pavers or heavy hollow blocks, the machine ensures perfectly aligned cubes that are safe for shipping and visually appealing to your customers.
Finally, throughput balance is key to maximizing your Return on Investment (ROI). A high-speed block making machine is useless if the exit line cannot keep up with its cycle time. Integrating an Auto stacker for brick machine synchronizes your production line, preventing downstream jams and maximizing the daily output of your main equipment. By streamlining the flow from the curing rack to the shipping yard, you unlock the full potential of your facility capacity.
The Advantage of Our Stacking Solutions
Investing in our Brick/Block Stacking Machines means investing in the longevity and efficiency of your business. Our equipment is designed to minimize brick breakage rates while maximizing stacking speed.
Why choose our company?
Customized Integration: We design our stackers to seamlessly fit your existing pallet sizes and block machine models.
Robust Durability: Built with high-grade steel and top-tier components to withstand harsh industrial environments.
Smart Control: Our systems utilize advanced PLC controls for easy operation and troubleshooting.
Frequently Asked Questions (FAQ)
Q1: Can the stacking machine handle different sizes of blocks?
A: Yes, our stacking machines are adjustable and can be programmed to handle various sizes, including hollow blocks, solid bricks, and pavers.
Q2: Does the automatic stacker work with plastic and wooden pallets?
A: Absolutely. The equipment can be configured to grip and stack based on the specific pallet type used in your production line.
Q3: How much space is required to install an auto stacker?
A: The footprint varies by model, but we offer compact designs optimized for plants with limited space. We can provide a layout drawing based on your factory floor.
